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Diamond Rotary Dresser / Profile Roller Dresser

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Product Details

Diamond rotary dresser, Diamond dressing roll
The Rotary dressers is an advanced forming wheel and honing wheel dressing tool with high correction efficiency and can trim complex shaped grinding wheels that cannot be completed by other dressing methods. Due to the high precision and long life of the roller, the quality of the ground workpiece is stable and consistent, and the best economic benefits can be obtained in mass production. 

 

More Superhard diamond dressing rolls are used successfully in the following applications

- The manufacture of ball and roller bearings,for grinding raceway profiles

- Drive technology for manufacturing linear guides, ball screws, gear teeth or racks

- Turbine industry for grinding the blades as well as the blade root and fir tree profiles

- The automotive and -supply industry for grinding camshafts, crankshafts and gear shafts, fuel injection components, piston rings, joints, ball screw drives etc

- Grinding of precision tools such as taps, twist drills, milling cutters, reamers etc

- General mechanical engineering for grinding hydraulic or pump components

 

Types of Diamond Rotary Roll, Electroplated Diamond Roller

Profile Rolls Profile rotary diamond dressers are used to form grinding wheels for many different kinds of mass production. Profile rolls transfer a defined shape to the grinding wheel rim, which is used to generate the workpiece profile. Usually the profile of the roll corresponds precisely to that of the workpiece but it can also be adapted to the specific grinding. Shorter dressing time and long tool life leads to high productivity and consistent process conditions. Many kinds of conventional grinding wheels, and in special cases super-hard grinding wheels, can be dressed with this dressing method.

 

Description

Technology

Code

Diamond distribution

Diamond density

Accuracy of working surface

Profile rolls

Sintered

SD

Hand Setting

Max

Middle

Randomness

Max

Middle

Profile rolls

Electroplated

ED

Randomness

Max

Low

Profile rolls

Reverse-plate

RD

Hand Setting

Max

Middle

Randomness

Max

High

Rotary Dressing Disc The CNC dressing technique can be used in all fields of grinding production, especially for small and medium production lot sizes and for prototype applications. The profile of the grinding wheel is created by the CNC controlled process that moves the rotating form roll along the target contour. Form rolls are therefore not restricted to a specific workpiece but can be used flexibly.

Description

Technology

Code

Diamond distribution

Diamond density

Dressing disc

Sintered

MS

Hand Setting

Max

Randomness

Max

CVD

Max

Dressing disc

Reverse-Sintered

MR

Hand Setting

Max

Randomness

Max

CVD

Max

Dressing disc

Electroplated

ME

Randomness

Max

Diamond Rolls for Dressing Vitrified bond CBN Wheels The primary characteristics of Vitrified CBN grinding wheel are high hardness, high thermal conductivity, high sharpness, resulting in high grinding efficiency. Suitable for high efficiency grinding of steel. Because CBN material is hard so it is very difficult to dressing, Then special diamond rollers are needed.

Commonly Suitable CNC machine:

Holfer,Gleason-Pfauter,Kapp-Niles,Reishauer, Meccanodora,Samputensili,Cinetic Landis,Toyoda...
 
Performance Characteristics Of Rotary Diamond Dresser

Runout (mm)

Linearity

(mm)

Cylindricity

(mm)

Plainness flatness evenness

(mm)

Profile tolerance

(mm)

Dimension tolerance of length and step difference

Dimension tolerance of radius

Angular tolerance

0.004-0.002

0.005-0.002

# 0.005-0.002

0.005-0.002

0.005-0.002

L ± 0.004-0.002mm

R ± 0.004-0.002mm

A ± 2

Rotary Diamond Dressers Are Divided Into Profile And Form Rolls

depending on the type of abrasive layer profiling

Diamond Profile Dressing Rolls

* Profiling of the grinding wheel along the desired contour by moving the diamond dressing roller

* The profile of the grinding wheel is created by a CNC controlled process that moves the rotating form roll along the target contour

* Form rolls are not restricted to a specific workpiece but can be used flexibly

Diamond Form Dressing Rolls

* Profiling of the grinding wheel in only one operation using the plunge-cut dressing method

* Usually the profile of the roll corresponds precisely to that of the workpiece

* Extreme accuracy, even with highly complex profile contours

 

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info@moresuperhard.com +86-371-8654-5906 +86-18339903057 Zhongyuan Rd, Zhongyuan District, Zhengzhou, China

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